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Power Cable Insulation Line
Power Cable sheating Line
Cable Sheathing Machine, Cable Insulation Jacket Machine, Wire Extruding Machine, Power Cable Jacket Extruding Machine, PVC Coating Extruder
Power Cable Insulation and Sheathing Line
Application:
Power Cable Jacket Extrusion Line is designed for LV, MV, HV cable insulation layer, jacket or sheath extrusion. extrusion materials include PVC, PE, LSZH, XLPE, etc. The control system is based on PLC, and PLC sends out control instructions. PLC completes the single action or linkage control requirements of the production line, and realizes the monitoring of the operation status and operation parameters of the production line, The software package of control system has the function of uploading and downloading all kinds of cable production process formula, and can download the corresponding control formula parameters according to the cable parameters to be processed,The control system has the function of recording and printing the operation status and alarm status of production line equipment
1.Power Cable Insulation Line:
- Suitable for insulation of power cables with differemt thermoplastic materials including flame retardants, reticulated polyethylene (XLPE) – liquid silane, halogen-free (HFFR), PVC, PUR, TPE.
- Multiple line configurations guarantee efficient production with high speeds and low scrap.
2. Power Cable sheating Line:
- Designed for sheating of low-voltage power cables with different thermoplastic materials including flameretardants, reticulated polyethylene (XLPE) – liquid silane, halogen-free (HFFR), PVC, PUR, TPE and EPDM(for filling).
- Multiple line configurations guarantee efficient production with high speeds and low scrap.
Main Components:
- Pay-off stand.
- Inlet Capstan/Caterpillar.
- Silicon rubber extruder extruder.
- Extruding cross-head.
- Dosing system.
- Cooling troughs.
- Label Printer
- Outlet Capstan /Caterpillar
- Take-up and arrange line machine
- Control system.
Power Cable Insulation Line
Suitable for insulation of power cables with differemt thermoplastic materials including flame retardants, reticulated polyethylene (XLPE) – liquid silane, halogen-free (HFFR), PVC, PUR, TPE.
Multiple line configurations guarantee efficient production with high speeds and low scrapLINE TYPES:
• Single extruder – insulation
• Coex 2: insulation extruder and stripe extruder
Power Cable sheathing Lines
Designed for sheating of low-voltage power cables with different thermoplastic materials including flame retardants, reticulated polyethylene (XLPE) – liquid silane, halogen-free (HFFR), PVC, PUR, TPE and EPDM
(for filling).
Multiple line configurations guarantee efficient production with high speeds and low scrap.LINE TYPES:
Single extruder – sheating
• Coex 2: Filling Extruder, Sheating Extruder
• Coex 3: Filling Extruder, Sheating Extruder, Skin Extruder
• Tandem: Filling/Sheating group Coex 2 – Skin Group Single ExtruderPower Cable Extrusion Line
Main models of our power cable extrusion line
SJ90/25 Cable Insulation Line
Input wire diamete:0.2-3.0mm.
Finished cable dia :0.8-5.0mm.Screw rod speed: 5-70rpm.
Line speed: 150m/min.
Extruding capacity: 30kg/h.
SJ100/25 Cable Insulation MachineInput wire diamete:0.3-5.0mm.
Finished cable dia 1.0-8.0mm.Screw rod speed:5- 60rpm.
Line speed: 200m/min.
Extruding capacity: 60kg/h.
SJ120/25 Cable Insulation Sheathing LineInput wire diameter: 6.0-68.0mm.
Finished cable dia 10.0-70.0mm.Screw rod speed: 80rpm.
Line speed: 200m/min.
Extruding capacity: 250kg/h.
SJ150/25 Cable Insulation Sheathing LineInput wire diamete:5.0-50.0mm.
Finished cable dia 6.0-6.0mm.Screw rod speed: 5-70rpm.
Line speed: 200m/min.
Extruding capacity: 150kg/h.
SJ180/25 Cable Sheath Production LineInput wire diameter: 6.0-68.0mm.
Finished cable dia 10.0-70.0mm.Screw rod speed: 80rpm.
Line speed: 200m/min.
Extruding capacity: 250kg/h.
SJ200/25 Cable Sheath Production LineInput wire diameter: 6.0-68.0mm.
Finished cable dia 10.0-70.0mm.Screw rod speed: 80rpm.
Line speed: 200m/min.
Extruding capacity: 250kg/h.
New Design Power Cable Extrusion Machines
- PLC Siemen brand+touch screen operation panel.
- Siemens inverter+Japanese PKC series temp-controller & solidity relay (SSR) and hopper dryer from Taiwan.
- Siemens or high quality Chinese motor.
- Schneider or Chinese Chint low voltage electric.
- Touch screen displays line operation parameters;
- This machine can be operated by left and right hands.
- Good looking appearance.
- Machine barrel material: 38CrMoALA.
- The machine head: three piece Haff clamp, easy to operate.
- The gearbox: the gears are 40Cr, the surface hardness is hrc50-55, the shaft is quenched and tempered with #45 steel.
Multi components to meet your production
According to prodcution demand to choose different component of power cable extruder
Portal type take-up and traverse stand
Applicable bobbin size range : 800-3150mm
Max load capacity : 4-20T
Tip diameter : Ø 80/125mm
Maximum take-up speed : 7-85m/min
Wire diameter range : Ø 4-140mm
Motor power: 5.5-7.5kw.
500-2500kg pneumatic caterpillarAC motor, frequency inverter speed controFour speed gearbox, worm reducerInfrared meter counter, meter recording error ≤ 3 ‰Rubber tape prevents damage to the cableHigh precision display of ammeter, tachometer and voltmeterCooling ThroughTotal length is about 16-45 m,
Nylon guide wheel
can be adjusted steplessly up and down.
Stainless steel ball valve is used.
Equipped with a 1.5 to 4m long movable water tankColumn type pay-off and take-upSpecification of take-up reel: PN800-PN3150.
Take up motor: AC or torque motor.Double columns, no foundation installation, manual tightening.Speed change: 2-3 class.Five tension straightenerApplicable wire diameter: 5- 50mm
Built in friction tension, and the upper and lower
clamping tension is adjustable.
Wire passing guide wheel is set at the inlet and outlet end.
Free adjust cross headDia. 40-180mm.
Material is 40Cr, the surface
nitriding treatment is conducted, the nitriding depth is 0.5-0.8mm,
and the surface hardness is ≥ hv840Combined high-end electronic controlWhole machine is controlled by Siemens PLC module, 10.4 inch touch screen
Whole machine is a dual control system.
The latest generation of intelligent electronic display calculus temperature controller
temperature control accuracy of ± 2 ℃.Hopper and dryer dosing systemThe charging capacity of the up blowing hot air dryer is 25-1000kg.
High performance high temperature fan.
All digit P.I.D. control LED status display 0-99 hours timed automatic startup.
Affirmation and trust from customers
Beyde machines have been sold to 50 countries and regions, including South America, Europe, Asia, the Middle East and so on.Our machine has been highly praised by customers, and the after-sales service is excellent.Our services are as follows:- Guidance service of cable production technology.
- Machine operation and maintenance training.
- 12 months of quality assurance services.
- Ultra low cost supply of molds and vulnerable parts.
- If the machine fails, the supplier shall go to the site for maintenance service.
- Spare parts replacement service for customers' existing machines.
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More Technical Sheets of Power Cable Extruder
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